The project shown here is a body blank which was designed for attaching the engine to the frame of car. Manufacturing required the use of several processes. The body was formed on our five die, six station multi blow progressive cold header. This part has internal threads, and an outside diameter is .621” with a length of 1.421”.

This part is composed of C1015 Steel. All components were within tolerances of +.0000″/-.0008″, and a straightness requirement of .0003″. Other tolerances met were circularity of .0003″, and circular runout of .007″. All tolerances were maintained through rigorous dimensional testing. This component is produced in volumes of 2,000,000 pieces per year for our customer in the USA. For more information on this project, see the table below or contact us directly.

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Highlights of this Custom Cold Formed Project

Product Description

This steel body blank is used within an internal combustion engine application

Custom Cold Forming Capabilities Applied/Processes

Primary Capabilities:
Cold Forming
Form body to Print

Secondary Capabilities:
Internal Threads

Equipment Used to Manufacture Part

5 Die, 6 Station Multi Blow Progressive Cold Header

Overall Part Dimensions

O.D. 0.621″
Length: 1.421”

Tightest Tolerances

+.0000″/-.0008″
Straightness of .0003″

Circularity of .0003″
Circular Runout of .007″

Material Used

C1015 Steel

Material Surface Finish

.8 Ra

In process testing/inspection performed

Dimensional Inspection

Industry for Use

Automotive

Volume

2,000,000 Per Year

Delivery Location

USA

Standards Met

Customer supplied print, 2D CAD Drawing

Product Name

Steel Body Blank

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