ISO 9001:2008

Precision Cold Heading of a Steel Plunger Cap for the Automotive Industry

Steel plunger cap   Cold heading of steel plunger cap   Plunger Cap   Precision Cold Heading Steel

The product shown here, a steel plunger cap, which was designed for use within an internal combustion engine, in an automotive application. The parts where constructed of C1018 steel, manufacturing required precision cold heading which we performed on our four station nut former.

This project required both precision and high speed manufacturing in order to maintain the customer's specifications. The part measured .309" in length, with an outside diameter of .594", and an inside diameter of .135", and featured a natural finish. The customers design specifications required maintaining tolerances of ±.001", with true positioning of .005", and perpendicularity of .001". Quality was maintained with dimensional testing throughout the 6 million part manufacturing run that we perform annually. For more information on this product, see the table below or contact us directly.

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Precision Cold Heading Project Highlights

Product Description This plunger cap is used within an internal combustion engine application
Precision Cold Heading Capabilities Applied/Processes Cold Heading
  • Form Plunger Cap to Print
Equipment Used to Manufacture Part Four Station Nut Former
Overall Part Dimensions O.D.: Ø.594"
I.D.: Ø.135"
Length: .309"
Tightest Tolerances ±.001"
True Position of .005
Perpendicularity of .001"
Material Used C1018 Steel
Material Finish Natural
In process testing/inspection performed Dimensional Inspection
Industry for Use Automotive
Volume 6,000,000 Per year
Delivery Location Aguascalientes, Mexico
Standards Met Customer supplied print, 2D CAD Drawing
Product Name Steel Plunger Cap

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